Because I want to go 70 mph on a budget and other changes...

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RIS
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Re: Because I want to go 70 mph on a budget and other changes...

Post by RIS »

Engine is looking great Rick!
Richard Sedoris - VW Performance & Machine - Youngstown, OH
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TRL
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Re: Because I want to go 70 mph on a budget and other changes...

Post by TRL »

We made a little more progress. I acquired a set of .060" shims for my cylinders. Then Chuck and Brandon helped me fiddle around with my cylinder heads. Pulled the valves, cleaned up some of the ports and CC'd the combustion chambers. Chuck always seems to have the right tool for the job. Tune in next week and hope to see the picture of a longblock.
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About as "OG" as it gets in the VW world
About as "OG" as it gets in the VW world
Brandon and I use brute force and Chuck uses quick finesse with the retainers
Brandon and I use brute force and Chuck uses quick finesse with the retainers
Quick valve lapping
Quick valve lapping
A little port clean up
A little port clean up
The Rick Lang
TRL
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Re: Because I want to go 70 mph on a budget and other changes...

Post by TRL »

We have a longblock! What a good feeling :)
First before assembly was the drilling and tapping of the thermostat bracket hole. The case is a late brazilian AS41 replacement and the boss is there but no hole. After that was addressed we started to assemble the 1-2 side. But we ran into some issues with the new head studs. They're a 1/4" to long and needed to be trimmed down. Especially the ones underneath the rocker assemblies. After that everything went well. Just try not leave out important parts ;)
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Tapping wizard Chuck
Tapping wizard Chuck
Cleaned and ready
Cleaned and ready
Dirko sealant. If it smells good, it is good.
Dirko sealant. If it smells good, it is good.
image.jpeg
"Pushrod tube seams up Rick!"
"Pushrod tube seams up Rick!"
Complete
Complete
The Rick Lang
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Ken
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Re: Because I want to go 70 mph on a budget and other changes...

Post by Ken »

Nice work guys. :D
1963 Single Cab
1964 Bowman & Sons Camper (Vegas Bus)
1966 Westy S0-42 Hardtop
1967 Westy SO-42 Pop Top
1968 Single Cab
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Marla
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Re: Because I want to go 70 mph on a budget and other changes...

Post by Marla »

Great job guys. Keep it up, you'll be on the road in no time.
It's Marla with an " L"
(My list of assets is just too long...)
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Re: Because I want to go 70 mph on a budget and other changes...

Post by TRL »

Finished up the top end today. Cut the steel manton pushrods on the lathe. Cutting was clean, quick, and fun ;). Then a quick debur and install the tips.
Then onto the rockers, solid shafts are relatively easy to assemble. Mostly playing around with different size shims to get the right spacing to hit the valve tips in the right spots and minimize endplay.
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cutting with the lathe worked out great!
cutting with the lathe worked out great!
Final assembly
Final assembly
The Rick Lang
magilla38
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Re: Because I want to go 70 mph on a budget and other changes...

Post by magilla38 »

pretty cool man!
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Re: Because I want to go 70 mph on a budget and other changes...

Post by TRL »

Got a little more accomplished last night. Cleaned and painted some tin. Mounted oil the mighty T4 oil cooler and alternator stand. Next will be adding tin and setting up the T-stat with flaps.
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image.jpeg
The Rick Lang
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Re: Because I want to go 70 mph on a budget and other changes...

Post by TRL »

Progress is good! Chuck pointed out that I installed one of the rocker stands upside down. So corrected that quickly and started to dress the motor. Thanks to Chuck's expertise the pulley tin didn't have to be cut to clear the full flow fitting. Just reshaped a little. Had clear some casting flash in the heads to fit the thermostat downrod. All in all everything went together well. The new thermostat from Awesome Powdercoat is beautiful and better made than the factory ones.
Attachments
My rocker mixup
My rocker mixup
Flaps installed in shroud
Flaps installed in shroud
New thermostat from Awesome Powdercoat
New thermostat from Awesome Powdercoat
Thermostat linkage all connected
Thermostat linkage all connected
Looking like a motor!
Looking like a motor!
The Rick Lang
TRL
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Re: Because I want to go 70 mph on a budget and other changes...

Post by TRL »

Well, the last parts of this builds slowly turned into a long and frustrating road...
Chuck had warned me about the huge hassle tin fitting would be and that was just the start. Almost all of the tin had to be beaten, bent, or cut to fit. The fan and alternator required more time than needed. Port matching the carb manifolds properly took a while. Changing jets and venturis in the carbs. Mount the distributor and coil. Mount the exhaust and oil sump which hang at the same level and look good. Then the 8 dowel flywheel didn't exactly want to mate up the crank and required some Chuck handy work. Set the endplay and install pressure plate and clutch disc. But its all finished now and Im looking forward to getting this motor started!
Attachments
Fan and alternator, and breather/fill tower installed
Fan and alternator, and breather/fill tower installed
Carbs and linkages installed
Carbs and linkages installed
Exhaust and sump
Exhaust and sump
image.jpeg
image.jpeg
The Rick Lang
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